Overview

MOZART® (Manufacturing Operations Zone by Abstract Real Time) is
a development and operations environment under
VMS (Virtual Manufacturing System) concept.

MOZART® (Manufacturing Operations Zone by Abstract Real Time) is a development and operations environment under VMS (Virtual Manufacturing System) concept. It is a development tool which enables users to customize their own planning and scheduling system effectively on the basis of pre-built application library. It also helps users to operate the constructed system efficiently through project management, deploy management, and task management modules.


MOZART is originated from the experiences and practices of the SeePlan® which has been successfully implemented in Samsung Electronics, Samsung Display, SK Hynix, LG Display and Hankook Tire. The applications have played a key role in production planning and scheduling through the executable plans and transparency to due dates. It is reported that the plan keeps the level of accuracy by more than 95 percent and reduces the cycle time by 20 to 30 percent and work in progress.

MOZART Solution Coverage

MOZART is an integrated development and operations solution which can implement production planning and scheduling  application with a virtual model created by abstraction of real manufacturing factory.

MOZART Solution Coverage

Application

MOZART Solution Coverage

MOZART suite covers the entire planning and scheduling process from the reception of customer demands to the execution stage on the shop floor. Planning level applications include MP (Master Planning), FP (Factory Planning) and RTF (Return To Forecast) while execution level applications include APS (Advanced Planning & Scheduling) and LSE (Loading Simulation Engine).

MOZART Solution Coverage

MOZART Suite

MOZART Suite
MOZART MP MOZART MP Mozart Master Planning
  • Decide a weekly production target on which sales and manufacturing departments agree
  • Decide product mix for profit maximization and allocate target quantity according to production sites
 MOZART FP MOZART FP Mozart Factory Planning
  • Determine daily FAB in and out plan which meets the weekly target
  • Consider production capacity and constraints, synchronize the plan between factories of production flow, and allocate balanced production quantity between lines
 MOZART RTF MOZART RTF Mozart Return To forecast
  • Provide the progress of each demand and generate step target through demand and lot pegging
  • Perform lot pegging with demand-lot mapping constraints, down binnig & kitting, soft & hard pegging
MOZART APS MOZART APS Mozart Advanced Planning & Schedule
  • Generate tool schedule in order to meet each step targets and maximize FAB productivity
  • Generate release plan and tool allocation considering production constraints including capacity and setup crew
 MOZART LSE MOZART LSE Mozart Loading Simulation Engine
  • What-if simulator which estimates moving and WIP trend
  • Analyze bottleneck and run down, compare with simulation results, and provide batch simulation

Features

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Architecture

Architecture

MOZART is an official name of the solution suite that enables users to construct production planning and scheduling application in high tech industries such as semi-conductor and display panel manufacturing.

It consists of core engines along with pre-built libraries for application construction and IDE (Integrated Development Environment) for user customization and SOE (Service Operations Environment) for efficient system management.

MOZART Application Library & Configuration Tool

MOZART Application Library
& Configuration Tool

MOZART provides specialized pre-built libraries according to manufacturing industries and applications. Its configuration tool helps users construct their own system by choosing models, features and rules to meet their needs with great ease.

MOZART IDE

MOZART IDE
(Integrated Development Environment)

MOZART IDE (Integrated Development Environment) helps the user to customize the pre-built model to satisfy their needs.

The user may modify or add new data model and business rules. Its user-friendly components including object-oriented design and debugging functionality facilitate easy and rapid development.

MOZART Engine Library

MOZART Engine Library

MOZART has two core engines: simulation engine and optimization engine.
The backward and forward planning engines built on top of the core engines are applicable for lot pegging and loading simulation respectively.

MOZART SOE

MOZART MMC
(Mozart Management Console)

MOZART MMC (Mozart Management Console) consists of project manager which manages development documents and schedule, deploy manager which takes charge of version control, and task manager which monitors the task operation status.

System Requirement

General System Configuration

General System Configuration

System Requirements

System Requirements
Mozart Component H/W specification Project
Mozart Server
(Application Server)
  • OS : MS Windows Server 20xx
  • CPU : Xeon (4cpu) or above
  • Disk : 500G or above
  • Memory : 64G or above
  • .Net Framework 4.5 or above
  • Web Server (IIS only)
  • Source Control PG (if needed) - Recommendation
    - TFS 2010 or above
Mozart Management Console
(Operation Management tool)
  • OS : Windows 7 or above
  • .Net Framework 4.5 or above
Mozart IDE
(Development tool)
  • OS : Windows 7 or above
  • Memory : 4G or above
  • .Net Framework 4.5 or above
  • Visual Studio 2010 professional or above
    - Express or Community version is not supported
  • DB Connectivity Control (up to using DB – Oracle, MSSQL server)
Mozart Studio
(Development & Validation tool)
  • OS : Windows 7 or above
  • Memory : 4G or above
  • .Net Framework 4.5 or above
  • DB Connectivity Control (up to using DB – Oracle, MSSQL server)